Hazardous Environments: C1D1 Cobots
A Class 1, Division 1 (C1D1) cobot is a collaborative robot designed and certified for use in hazardous environments where flammable gases, vapors, or combustible liquids may exist under normal operating conditions. These cobots are engineered to function safely in high-risk industrial settings, ensuring reliable performance while safeguarding personnel by taking on tasks that would be dangerous for human workers.
Applications for C1D1 Certified Cobots
Ideal Applications
- Secure management of hazardous materials
- Detection and monitoring of explosive gases or vapors
- Tailored assembly solutions for volatile environments
- Quality control and inspection in high-risk zones
- Press fitting and component insertion in hazardous areas
Specs
- Payload: 5-10kg
Cycle Time: Application-dependent (typically 15–60 seconds per part) - Repeatability: ±0.03 mm
- Reach: 1000–1300 mm
- Power Requirements: 110–240V AC (compressed air if using pneumatic tools)
- Safety Compliance: ATEX, IECEx, UL certified for explosion-proof operation in Class 1 Division 1 environments
What You Need
- Cobot Arm: 6-axis collaborative robot with 5–10 kg payload and ±0.03 mm repeatability, designed with explosion-proof enclosures
- Explosion Proof Gripper: Adaptive 2-finger or 3-finger gripper with adjustable stroke and force control, built for safety in hazardous zones
- Workstation Fixture: Custom jig or clamp system to securely hold components while preventing risk in Class 1 Division 1 areas
- Sensor or Vision Add-on: (Optional) Intrinsically safe vision system or part presence sensor for precise alignment and verification in hazardous settings
- Feedback Integration: (Optional) Force monitoring to prevent over-pressing or damaging sensitive components in explosive environments
- End-of-Arm Press Tool: (Optional) Linear actuator tool for press-fit operations
- Programming Software: Pre-built routines designed for safety and optimized for operation in Class 1 Division 1 environments
- Training & Setup: 2-day on-site installation + 4 hours of remote programming support
Everything You Need to Know About C1D1 Cobots
C1D1 cobots are specially engineered to safely operate in environments with explosive gases or vapors. These robots feature explosion-proof enclosures, intrinsic safety features, and materials that minimize spark risks, making them ideal for industries such as oil and gas, chemical processing, and pharmaceutical manufacturing.
C1D1 cobots are designed to comply with rigorous safety standards, including ATEX, IECEx, and UL certifications. These certifications ensure that the cobots are safe for hazardous environments, reducing ignition risks while maintaining operational safety and efficiency.
Industries like petrochemical, pharmaceuticals, mining, and food production (including bakeries) greatly benefit from C1D1 cobots. These sectors often handle volatile materials and require automation solutions that can safely operate in hazardous conditions without compromising safety.
Yes! C1D1 cobots are built for seamless integration with existing production lines and automation systems. Their flexible design allows quick adaptation to tasks like material handling, assembly, and packaging without sacrificing safety or efficiency.
For environments with explosive gases or vapors, only a C1D1 certified cobot that meets stringent safety standards should be used. Regular cobots are not designed to operate in hazardous conditions and could pose significant safety risks. C1D1 cobots, certified with ATEX, IECEx, and UL standards, are the only safe option for these high-risk environments.
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